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Overview

The ER-40 Electrorun Safety Wrench is a concept tool designed to revolutionize the process of extreme bolting in industries like construction, wind power, and oil rigs. It combines the power of a hydraulic torque wrench, the speed of a nut runner, and the reliability of safety nuts into a single, user-friendly device. The design aims to enhance operator safety, streamline workflows, and reduce the physical strain associated with high-load bolting tasks.

Summary

As part of a collaborative project between Umeå Institute of Design and Atlas Copco, I led the design of the ER-40 Electrorun Safety Wrench. The objective was to address the challenges faced by operators during high-torque bolting tasks, particularly in confined and hazardous environments. By conducting extensive field research and engaging with end-users, we identified key pain points, including cumbersome equipment setups, safety risks, and lack of feedback during operations.

The ER-40 was conceived to consolidate multiple tools into one, reducing the need for separate nut runners, wrenches, and safety nuts. Its design features include dual handles for improved ergonomics, safety flaps to prevent accidental drops, and an integrated feedback system that communicates operational status through visual cues. This holistic approach not only simplifies the bolting process but also significantly enhances safety and efficiency on-site.

Project Stats

Role

Master Student

Timeline

October 2016 – December 2016

Scope

Industrial Design
User Research
Field Research
Ergonomics and Human Factors
Concept Development
Prototyping

Awards/Patents


Red Dot Design Award - Design Concept
Core77 Design Awards 2018 - Student Notable
IDEA Award - Finalist

USD843801S

Problem

High-load bolting involves complex setups and heavy tools, creating inefficiencies and safety risks. Operators face injury hazards from pinch points, dropped tools, and limited feedback.

Process

Solution

Check the full case study
Opportunity

Goals & Success Criteria

Process/ Approach

Final Solution

Testimonial

Most home chargers look like technical equipment. We saw a gap: a charger that users could proudly install in visible areas—on a wood wall, near the front door, or in a Scandinavian-style garage. on a wood wall, near the

- Someone Someoneson

President of the Customer Universe

Opportunity

Most home chargers look like technical equipment. We saw a gap: a charger that users could proudly install in visible areas—on a wood wall, near the front door, or in a Scandinavian-style garage. on a wood wall, near the

- Someone Someoneson

President of the Customer Universe

Opportunity

Most home chargers look like technical equipment. We saw a gap: a charger that users could proudly install in visible areas—on a wood wall, near the front door, or in a Scandinavian-style garage. on a wood wall, near the

- Someone Someoneson

President of the Customer Universe

Opportunity

Most home chargers look like technical equipment. We saw a gap: a charger that users could proudly install in visible areas—on a wood wall, near the front door, or in a Scandinavian-style garage. on a wood wall, near the

- Someone Someoneson

President of the Customer Universe

ER-40

Company
Year
Atlas Copco
2016
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